FRUIT AND VEGETABLE JUICES
Thanks to the expertise gained, DizioInoxa provides the fruit juice sector with the most innovative aseptic storage, handling and mixing technology in Italy and Europe, a sector in which only the top names within the branch of plant engineering are able to compete for technology and references.
Turnkey plants with high or very high automation and equipment for the production and aseptic storage of juices, fruit and vegetable purees.
Design, manufacture, assembly and commissioning of:
ASEPTIC STAINLESS STEEL CELLARS, FOR THE STORAGE, MIXING AND ASEPTIC TRANSFER OF FRUIT AND VEGETABLE JUICES (more than 40 plants built)
Asepticizing with steam cycle tanks from 50 to 1500 hl under nitrogen atmosphere.
Asepticizing with chemical disinfectant by tanks from 2000 hl to 120.000 hl flushing and filling under nitrogen atmosphere.
MIXING HALLS
Preparation of recipes and aseptic handling of food liquids for the beverage industry, fruit and vegetable juices, liqueurs, spirits, wine, beer, chocolate, milk drinks.
Electronic control of recipes, of the filling, mixing and the melting of the sugar, complete traceability of ingredients, process and of the final product.
HEAT EXCHANGERS FOR HEATING OR REFRIGERATING AND DEGASSERS
Plate heat exchangers
Tube heat exchangers in tube
Multitube heat exchangers
Degassers
ATMOSPHERIC TANKS WITH TEMPERATURE CONTROL AND/OR FULL THERMAL INSULATION, MIXING FUNCTION, FOR LOAD PREPARATION
Stainless steel tanks for storing, refrigerating, preserving, mixing, preparation for the shipment of juices, creams and fruit or vegetable purées.
Refrigeration with double jacket with internal panels, partially or fully insulated tanks.
Aseptical mixing and non with mechanical seal or magnetic drive mixer.
C.I.P. UNIT - "Cleaning in Place"
Soda - acid washing systems, rinsing, if necessary, drying and inertizing of tanks, pipelines and plants.
Mobile version (Cart, see below) or fixed, on skid.
Manual, semi-automatic or totally automatic units, with electronic control and complete traceability of the washing process and possible sterilization/inertization.
Cleaning pig for complex piping plants and systems.
C.I.P. TROLLEY
The C.I.P.– TROLLEY is a devise able to carry out C.I.P. washing operations in a fully automated way.
The stainless steel cart is equipped with a pump system, an electric board with WIFI connection and 3 tanks:
a) soda; b) peracetic acid; c) water/soda - water/peracetic acid solution, according to the phase or type of washing recipe.
The device is able to prepare the washing agent mixture according to the recipe, to start the washing cycle and to proceed for the pre-set length of time.
At the end of the wash cycle, always in total autonomy, the machine empties the tank of the washing agent solution always completely autonomously, moving on to the subsequent phases, i.e. rinsing with peracetic acid and final washing with water.
Operator intervention is required only to remove the connections.
STERILIZATION CART
The sterilization cart is a machine able to perform sterilization and inertization of "asepticable" tanks in a completely automated way.
This stainless steel cart is equipped with a complex system of automatic valves, electrical panel and wireless connection.
After connecting the cart to the tank and the utilities (water, electricity, compressed air, steam and nitrogen) and choosing the desired wash and sterilization composition, the device is able to sterilize the tank for the desired time and at the desired temperature.
The sterilization phase is followed by, the cooling and inertization phases. At this stage it is important to avoid the tank getting into depression after cooling down:
Therefore, the device has a number of safety systems able to block the cooling process and prevent implosion of the tank.
At the end of the process the tank is brought to the required temperature and inertized at the predefined pressure.
Both carts can be connected to a central unit that manages the recipes and which the washing, sterilization and inertization data are stored on.
SPECIAL EQUIPMENT
Valve Manifolds (mixproof valves, sanitary fittings, etc.)
Aseptic transfer pumps with automatic process registration and operating software.